
When comfort food gets an upgrade, you get this incredible BBQ chicken grilled cheese sandwich. The combination emerged during a kitchen experiment with leftover BBQ chicken that turned into a regular favorite. Each bite delivers the perfect balance of smoky-sweet BBQ sauce, melted cheese, tender chicken, and crisp red onion that cuts through the richness.
This sandwich has converted even the most basic of cooks into believers. The combination of flavors and textures is so compelling that people regularly request the recipe after trying it just once. It's the kind of simple yet satisfying meal that becomes a regular in your cooking rotation.
Essential Ingredients
- Shredded chicken: Rotisserie chicken provides convenience and flavor, though any leftover cooked chicken works well. The meat should be well-seasoned and tender.
- BBQ sauce: Use your preferred variety - Kansas City style for sweetness or Carolina style for tanginess.
- Bread: Sourdough or Texas toast provide the perfect sturdy base that won't get soggy under the fillings.
- Cheese: A combination of sharp cheddar and mozzarella offers ideal flavor and meltability. Single cheese varieties work too.
- Red onion: Thin slices provide essential sharpness and crunch to balance the rich ingredients.

Assembly Technique
- Prepare the chicken:
- Thoroughly combine chicken with BBQ sauce, ensuring even coating throughout for consistent flavor.
- Layer the cheese:
- Place cheese slices on both pieces of bread to create a barrier against moisture and bind ingredients.
- Butter application:
- Use room temperature butter, spreading edge to edge for perfect browning.
- Cooking method:
- Use medium heat for thorough cheese melting without burning. Cover briefly if needed.
- Proper pressure:
- Apply gentle pressure with spatula while cooking to ensure even contact and melting.
- Resting period:
- Let sandwich rest briefly before cutting to maintain structural integrity.
This sandwich emerged as a solution for feeding hungry teenagers after school. What started as a way to use leftover BBQ chicken quickly became a requested favorite. The combination of flavors manages to pause conversation - no small feat with teenagers.
Accompaniments
Balance the rich sandwich with crisp sides like fresh coleslaw or dill pickles. Kettle chips provide complementary crunch, while a simple vinaigrette-dressed green salad offers refreshing contrast to the melted cheese.
Recipe Variations
Substitute pepper jack cheese for added heat, incorporate crispy bacon for extra smokiness, or add thin Granny Smith apple slices for bright contrast. Each variation builds on the original while maintaining its satisfying character.
Practical Advice
Serve immediately for best results. For larger batches, keep warm in a low oven on a wire rack. Leftovers can be refrigerated and reheated in a skillet to maintain crispiness, though microwave reheating will soften the crust.

This elevated grilled cheese proves that simple ingredients combined thoughtfully can create something extraordinary. It's a reliable solution for busy days that delivers satisfaction with every bite through its perfect balance of textures and flavors.
Frequently Asked Questions
- → What’s the best bread to use for this sandwich?
- Crusty sourdough works great, but fluffy white bread, Texas toast, or ciabatta also grill perfectly!
- → Can leftover chicken be used here?
- Definitely! Shred up leftover grilled, roasted, or even fried chicken and mix it with BBQ sauce.
- → What sides go nicely with this meal?
- Pair it with crispy chips, some coleslaw, pickles, or even a fresh salad for a complete meal!
- → Can this be cooked in a panini press?
- Totally! A panini press works wonders. Just butter the bread, press it in, and let it get crispy with melted cheese.
- → How can I turn up the heat on this dish?
- Try spicy BBQ sauce, toss in hot sauce, or add pickled jalapeños and red chili flakes for an extra kick.