
Take your leftover pulled pork and turn it into something unforgettable with this BBQ Pulled Pork Grilled Cheese Sandwich. This recipe pairs melty cheddar with smoky sweet pork tucked between crispy golden bread for the type of satisfying meal that feels both comforting and indulgent.
The first time I made this it solved my need for easy leftovers during a busy week. Now it is my go-to for laid-back family dinners when we want something special but simple.
Ingredients
- Pulled pork: One cup, divided. Start with juicy tender pork, ideally homemade or from your favorite barbecue spot
- BBQ sauce: Quarter cup or more to taste. Choose a sauce with balance of sweet and tangy flavors. Look for quality with good ingredients
- Bread: Four slices. Thick sliced white or sourdough works best for a crunchy crust and sturdy base
- Unsalted butter: One tablespoon, softened. Softened butter spreads evenly and helps develop a golden crisp crust
- Cheddar cheese: Four slices. Sharp cheddar melts well and adds bold flavor. Choose from a freshly sliced block for the best results
Step-by-Step Instructions
- Mix the Pulled Pork:
- Combine the pulled pork with your favorite BBQ sauce in a bowl. Toss until the meat is evenly coated and glistening. Every strand should be flavored
- Butter the Bread:
- Spread softened butter generously and evenly on one side of each bread slice. Make sure to get all the way to the edges. This is key for a crispy crust
- Assemble the Sandwich:
- On your work surface, place a slice of bread butter side down. Add a slice of cheddar cheese, followed by a generous scoop of sauced pulled pork. Top with another slice of cheese, then cover with a second piece of bread butter side up
- Grill the Sandwich:
- Place the sandwich on a skillet heated to medium. Cook for five to seven minutes, pressing gently if needed, until the underside is deep golden brown and the cheese begins to soften. This slow cook lets the bread crisp without burning
- Flip and Finish:
- Carefully flip the sandwich and continue to cook for another five to seven minutes. The goal is rich golden brown bread and fully melted cheese. Adjust heat as needed to avoid burning
- Serve:
- Remove from the pan. Let the sandwich rest for a minute before slicing. This lets the cheese set and keeps everything together when you cut

For me cheddar cheese is the true star of this sandwich Its melty boldness ties everything together and always brings back memories of weekend lunches spent laughing with my kids as they impatiently watched the cheese bubble
Storage Tips
Wrap leftover sandwiches tightly in foil and keep in the refrigerator for up to two days Reheat on a skillet to bring the crisp back Fresh is always best but these hold up surprisingly well if you need to prepare ahead
Ingredient Substitutions
Try Monterey Jack or pepper jack cheese if you crave a different flavor profile You can swap white bread for whole wheat or a rustic sourdough Use any barbecue sauce that fits your taste from spicy to smoky or even a mustard based version for tang

Serving Suggestions
Cut sandwiches into halves for a hearty lunch or serve in quarters for party finger food They go incredibly well with coleslaw or pickled vegetables and a cold glass of your favorite sweet tea or lemonade
Cultural Context
Grilled cheese sandwiches have long been a staple of American comfort food Adding BBQ pulled pork is a Southern twist that brings backyard barbecue flair indoors This combination has become a favorite at diners and family tables especially in regions where barbecue is part of the local tradition
Recipe FAQs
- → What type of bread is best for this grilled cheese?
Hearty sandwich bread, such as sourdough or thick-cut white bread, works best to support the fillings and achieve a crispy exterior.
- → Can I use different cheeses?
Absolutely. While cheddar adds a sharp, melty base, feel free to try gouda, Monterey Jack, or a blend for extra flavor.
- → How do I prevent the sandwich from becoming soggy?
Butter the bread well and avoid overloading with sauce. Grilling over medium heat ensures a crisp finish without soaking the bread.
- → What are good sides to serve with this sandwich?
Crisp pickles, coleslaw, sweet potato fries, or a simple green salad all pair nicely with the bold flavors.
- → Can I make this sandwich ahead of time?
It’s best enjoyed fresh, but you can prep the pork mixture in advance and assemble just before grilling for convenience.